Basic Info.
After-sales Service
24 Hours Online Service
Function
Abrasion Resistance, High Temperature Resistance, Anti-Corrosion, Anti-Cold
Demoulding
Fully-Automatic
Mould Life
>1,000,000 Shots
Minimum PCB Size
50mm X 50mm
Maximum PCB Size
450mm X 350mm
Mesh Frame Size
370mm X 470mm~737 mm X 737 mm
Printing Speed
0- 200 mm/Sec
Power Supply
AC220V, 50/60Hz,15A
Transport Package
Plywood Ctate
Specification
1140x1400x1480mm
Product Description
Product Description
Detailed Photos
Product Feature
1. Precision:
Dedicated Math Model with Repeatability ± 12.5 μm (± 0.0005 ") @ 6 σ, Cp ≥ 2.0. 2. Special adjustment platform:
Dedicated high-rigidity UVW module drive mechanism and inverted triangle Z-axis lift mechanism to effectively improve the stability of the platform tuning, micro-fine adjustment to achieve ultra-fine drive, make sure the machine meets the requirements of higher precision printing. Simple and reliable structure, convenient adjustment, quickly achieve automatic adjustment of the PIN pin lifting height of PCB boards with different thicknesses.3. Programmable suspension self-adjusting stepper motor, drive and print head:
Independent direct-connected stepper motor control, built-in precision pressure control system, can accurately measure the blade original pressure value, without consider blade type, length, weight or thickness changes. Programmable realizes printing process flexible; Designed according to front and rear blade required different pressure & the stability of the lift to prevent solder paste leakage and the blade with a certain flexibility of the clamping design, blade pressure, lifting speed, printing speed, printing range are adjusted through software, and provide customers a variety of stripping module ways to adapt PCB with different tin requirements, providing a good printing control platform for customers.4. PCB positioning system
Flat belt drive, effectively improve rail capacity, speed; stepper motor drive, programmable to achieve different transport speeds and movements; new concept rail guide, seamless transmission to ensure the reliability of PCB transport; adaptive PCB board thickness, easier process; Software can adjust pressure elastic lateral pressure, could equip with the overall chamber vacuum or multi-point part vacuum at the bottom.5. Cleaning system
Automatic cleaning structure; high-power fan plus venturi vacuum device for vacuuming; dry, wet, vacuum three cleaning methods, can choose any combination freely, the user can set the cleaning cycle, time and speed parameters according to the actual needs; length and short wiping paper universal, easy disassembly, saving resources; soft wear-resistant rubber wipe board, thoroughly cleaned, easy to disassemble.
6. High adaptability steel mesh frame clamping system
Realize the printing of various meshes' sizes (370mm x 470mm ~ 737mm x 737mm), and can realize the rapid replacement model in the production process; Y direction automatic positioning.
7. Electronic control system
Adopt self-developed modular integrated circuits, safe, easy maintenance; use the most advanced industrial control system, achieve to modify the parameters during operation.
8. Image and optical system
New optical system - uniform ring light and high-intensity coaxial light, equipped with the function of non-polar adjustment of brightness, making all types of Mark points can be very good identification (including rugged Mark points), adapt to tin, copper, gold-plated, HASL, FPC and other types of different colors' PCB. Four light source adjustable, telecentric lens, illuminating the stencil and PCB board simultaneously up and down.
9. Easy and convenient graphical Chinese / English user interface
Using windows XP operating system, independent research and development of graphical man-machine interface: especially in the navigation effect of program file to facilitate all operators quickly familiar with the operation; Chinese / English switched menu, operation log, fault record / fault self-diagnosis / fault Analysis tips / light alarm and other functions, making the operation simple and convenient.
10. 2D solder paste printing quality inspection and SPC analysis
2D function quickly detects for offset, less tin, leaking, linked tin and other printing problems, detection points can be increased randomly; SPC software can analysis the machine CPK index according to the samples collected by machine to ensure printing quality.
Product Parameters
| Maximum PCB size (X x Y) | 450mm x 350mm |
| Minimum PCB size (Y x X) | 50mm x 50mm |
| PCB thickness | 0.6mm~14mm |
| PCB warpage | Max.PCB diagonal 1% |
| Maximum board weight | 10Kg |
| Plate edge clearance | Up to 3mm |
| Maximum bottom clearance | 15mm |
| Transport speed | 1500mm/Sec(Max) |
| Transport height | 900±40mm |
| Transport direction | left to right, right to left, left to left, right to right |
| Transmission mode | 1-section rail guide |
| Clamping system | Elastic side clamping adjusted by software (Options: 1.Overall suction vacuum of the bottom; 2. multi-point suction vacuum of the bottom; 3. edge locking datum) |
| Support system | Magnetic thimble, Contour blocks, Special jig (Options: Grid-Lock) |
| Printing Parameters |
| Print head | Linear motor closed-loop printing head |
| Screen frame | 370mm x 470mm~737 mm x 737 mm |
| Maximum printing area (X x Y) | 450mm x 350mm |
| Squeegee type | Steel,plastic,angle:45°/55°/60°
(according to the printing process matching choice) |
| Squeegee Length | 220~500mm |
| Squeegee Height | 65±1mm |
| Squeegee Thickness | 0.25mm diamond-like carbon coating |
| Print Mode | Single or double squeegee printing |
| Snap-off length | 0.02 mm - 12 mm |
| Printing speed | 0- 200 mm/Second |
| Printing pressure | 0.5kg - 10Kg |
| Printing stroke | ±250 mm(from central) |
| Image Parameters |
| Imaging horizon (FOV) | 6.4mm x 4.8mm |
| Table adjustment range | X,Y:±7.0mm, θ:±2.0°. |
| Fiducial type | Standard shape (SMEMA Standard),Pad/Tapping |
| Camera system | Independent Camera, up/down single imaging
visual system, geometric match |
| Performance Parameters |
| Calibration repeat precision | ±12.5micron (±0.0005") @6 σ,Cp ≥ 2.0 |
| Printing repeat accuracy | ±25 micron (±0.001") @6 σ,Cp ≥ 2.0 |
| Cycle time | Less than 7second |
| Changeover time | Less than 5 minutes |
| Equipment |
| Power requirement | AC220V±10%,50/60HZ,15A |
| Compressed air requirement | 4~6Kg/cm2, 10.0 Diameter tube |
| Operating system | Windows 7 |
| Machine dimension | 1140mm x 1400mm x 1480mm |
| Machine weight | 1000Kg |
| Temperature and Humidity Control Module (Optional) |
| Environmental Temperature | 23±3ºC |
| Relative Humidity | 45~70%RH4 |
Packaging & Shipping
Company Profile
FAQ
1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.
2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.
3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.
4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.
5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.
Address:
No.26 Nongkedui Road, Hudai Town, Binhu District, Wuxi City, Jiangsu Province
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
KAYO Automation has factories in Beijing, Wuxi and Shenzhen cities with more than 10000m2 production capacity and 150 employees. The core staff of the R&D team has 15 years of experience in SMT market.
KAYO Automation is a professional manufacturer focusing in SMT P&P machine, solder paste mixer, screen printer, automatic loader/unloader, inspection conveyor, reflow oven and other SMT auxiliary equipment. Right now, we have integrated R&D, production and sales together.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
KAYO Automation adheres to the business philosophy of "CUSTOMER FIRST, SERVICE FIRST", and strives to let more customers use high-quality SMT equipment with excellent performance and competitive prices.
Up to now, our products are already sold to many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers′ requirement.
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