Basic Info.
Automatic Grade
Semiautomatic
Product Description
Product Feature
1.Precision:
Dedicated math model with Repeatability±15μm (± 0.0005 ") @ 6 σ, Cp≥2.0.Ensure the machine to achieve high precision alignment.
2.Dedicated PCB thickness adaptive system:
Simple and reliable structure, adaptive PCB thickness. Intelligent and fast matching of different thickness PCB boards with their transmission and clamping mechanisms.
3.Image and light path system:
New light path system - uniform ring light and high-intensity coaxial light, combined with infinite brightness adjustment function , makes all types of Mark points well recognized (including uneven Mark points), suitable for tinned, copper plated, gold plated, tin sprayed, FPC and other different types of PCB. The four-way light source is adjustable, illuminating the steel mesh and PCB board at the same time.
4.Programmable suspension self-adjusting stepper motor, drive and print head:
Designed for the different front and rear blade pressure requirements and the stability of the lift, to prevent the solder paste from leaking and the blade has a certain elastic clamping design, the blade pressure, lifting speed, printing speed, printing range are all adjusted by software, provide customers with a variety of demoulding methods to adapt to different tin-plated PCB boards. Rail-type intelligent scraper system for improving operational stability and extending service life.
5.PCB positioning system
Unique flat belt conveyor guide, magnetic thimble, vacuum chamber, original flexible side pressure device and optional pressure device.
6.Cleaning system
This system provides: dry cleaning, wet washing, vacuum three cleaning methods, the three methods can be used in any combination, and when the customer does not need automatic cleaning, can do manual cleaning under the production interface, thereby reducing the cleaning time and improving productioneffectiveness.
The new wiping system ensures full contact with the steel mesh, and the large vacuum suction ensures that the residual solder paste in the mesh is strongly eliminated,realizing an effective automatic cleaning function.
The unique paper loading mechanism adapts to different lengths of cleaning paper. The new concept cleaning fluid application system adapts to different widths of cleaning paper, reducing unnecessary material waste. Safe and environmentally friendly.
7. Electronic control system
Adopt self-developed modular integrated circuits, safe, easy maintenance; use the most advanced industrial control system, achieve to modify the parameters during operation, really implement the pause function.
8. High adaptability steel mesh frame clamping system
Realize the printing of various meshes' sizes, and can realize the rapid replacement model in the production process; Y direction automatic positioning.
9. Easy and convenient graphical Chinese / English user interface
Using windows XP operating system, independent research and development of graphical man-machine interface: especially in the navigation effect of program file to facilitate all operators quickly familiar with the operation; Chinese / English switched menu, operation log, fault record / fault self-diagnosis / fault Analysis tips / light alarm and other functions, making the operation simple and convenient.
10. 2D solder paste printing quality inspection and analysis
Quickly detect for offset, less tin, leaking, linked tin and other printing problems,to ensure printing quality.
11.Platform system
Adopts the linear motor drive of Haydn (United States) to realize ultra-fine transmission under the micro-motion adjustment, to meet the printing with higher precision requirements.
Product SpecificationMaximum PCB size (X x Y) | 610mm x 350mm |
Minimum PCB size (Y x X) | 50mm x 50mm |
PCB thickness | 0.6mm~6mm |
PCB warpage | Max.PCB diagonal 1% |
Maximum board weight | 10Kg |
Plate edge clearance | Up to 3mm |
Maximum bottom clearance | 15mm |
Transport speed | 1500mm/Sec(Max) |
Transport height | 900±40mm |
Transport direction | left to right,right to left,left to left,right to right |
Transmission mode | 1-section rail guide |
Clamping system | Elastic side clamping adjusted by software (Options: 1.Overall suction vacuum of the bottom; 2. multi-point suction vacuum of the bottom; 3. edge locking datum) |
Support system | Magnetic thimble,Contour blocks,Special jig (Options: Grid-Lock) |
Printing Parameters |
Print head | Linear motor closed-loop printing head |
Screen frame | 420mm x 520mm~800 mm x 800 mm |
Maximum printing area (X x Y) | 610mm x 350mm |
Squeegee type | Steel,plastic,angle:45°/55°/60° (according to the printing process matching choice) |
Squeegee Length | 220~620mm |
Squeegee Height | 65±1mm |
Squeegee Thickness | 0.25mm diamond-like carbon coating |
Print Mode | Single or double squeegee printing |
Snap-off length | 0.02 mm - 12 mm |
Printing speed | 0- 200 mm/Second |
Printing pressure | 0.5kg - 10Kg |
Printing stroke | ±200 mm(from central) |
Image Parameters |
Imaging horizon (FOV) | 10.24mm x 6.4mm |
Table adjustment range | X,Y:±7.0mm,θ:±2.0°. |
Fiducial type | Standard shape (SMEMA Standard),Pad/Tapping |
Camera system | Independent Camera,up/down single imaging visual system,geometric match |
Performance Parameters |
Calibration repeat precision | ±15micron (±0.0005") @6 σ,Cp ≥ 2.0 |
Printing repeat accuracy | ±25 micron (±0.001") @6 σ,Cp ≥ 2.0 |
Cycle time | Less than 7second |
Changeover time | Less than 5 minutes |
Equipment |
Power requirement | AC220V±10%,50/60HZ,15A |
Compressed air requirement | 4~6Kg/cm2, 10.0 Diameter tube |
Operating system | Windows XP |
Machine dimension | 1140mm x 1400mm x 1480mm |
Machine weight | 1200Kg |
Temperature and Humidity Control Module (Optional) |
Environmental Temperature | 23±3ºC |
Relative Humidity | 45~70%RH4 |
KAYO Main products
1.Pick and place machine
KAYO pick and place machines parameter |
Machine Name | KAYO-D2V-25S | KAYO-A4 | KAYO-A4L | KAYO-A6L | KAYO-A8L | KAYO-S600 |
Type | Desktop | Vertical |
Mounting Heads | 2 | 4 | 4 | 6 | 8 | 6 |
Feeder No. | 25 | 46 | 46 | 60 | 70 | 82 |
Max. Mounting Speed | off visual (CPH) | 6000 | 7000 | 8000 | 13000 | 15000 | 16000 |
on visual (CPH) | 5000 | 5000 | 6000 | 10000 | 12000 | 14000 |
PCB Size | Min.(W*Lmm) | | 50*50 |
Max.(W*Lmm) | 295*420 | 300* 480 | 370* 650 | 380* 650 |
Camera | Total | 2 | 6 | 6 | 8 | 10 | 9 |
Mark | 1 | 1 | 1 | 1 | 1 | 1 |
High-speed | 1 | 4 | 4 | 6 | 8 | 6 |
High-precision | 0 | 1pc of 5million | 1pc of 8million |
Visual correction | 0 | 0 | 0 | 0 | 0 | 1 |
Driving Motor | Progressive motor | Panasonic servo motor |
Motion Drive System | High speed digital high voltage driver | Panasonic High speed DPS driver |
Positioning Accuracy | 0.01mm |
Support Feeding Method | 8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC |
Applicable Mounting Range | Min. | 0402 | 0201 |
Max. | 15*15mm | 40mm*40mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc. | 35mm*35mm range pin pitch ≥0.3mm |
Machine Dimension(L*W*Hmm) | 1050*850*660 | 1180*1080*880 | 1095*1165*1400 | 1335*1230*1420 | 1500*1280*1410 | |
Weight(kgs) | 100 | 450 | 500 | 550 | 680 | 680 |
2.Screen printer
KAYO Printer parameter |
Machine name | KAYO-P1000 | KAYO-5088 | KAYO-5088C | KAYO-5088L | KAYO-YS1 | KAYO-450 | KAYO-600 |
| Manually | Semi-auto | Full automatic |
Max. PCB Size(mm) | 250*400 | 400*300 | 600*320 | 1200*300 | 400*300 | 450*350 | 610* 350 |
Printing Table Size(mm) | 300*400 | 500*320 | 700*350 | 1250*320 | | | |
Stencil Frame Size | Min.(mm) | | 470*370 | | 470*370 | 420*520 |
Max.(mm) | 370*470 | 600*320 | 950*736 | 1500*550 | 600*550 | 737*737 | 800 *800 |
Squeegee Length | Standard 200mm (Could lengthen according to clients' request) | | | |
Squeegee Speed | Manually Controlled | 0-100mm/second(Can adjust) | 0- 200 mm/second |
PCB Thickness(mm) | | 0.2-3 | 0.4-5 | 0.6-14 |
Printing Accuracy(mm) | ±0.01 | ±0.02 | ±0.1 | | |
Repeat Precision(mm) | ±0.01 | ±0.02 | ±0.05 | | |
Machine Dimension(L*W*Hmm) | 540*380*390 | 900*1100*1680 | 1800*900*1680 | 1450*1200*1680 | 1140*1400*1480 |
Weight | 20 | 150 | 155 | 180 | 500 | 1000 | 1200 |
3.Reflow Oven
KAYO Reflow Oven parameter |
Machine name | KAYO-RF330 | KAYO-RF530 | KAYO-RF430 | KAYO-RF630 | KAYO-RF835 | KAYO-RF8845 | KAYO-610L | KAYO-820L | KAYO-800L |
Type | Desktop | Vertical |
Heating Zone | upper | 3 | 3 | 4 | 6 | 8 | 8 | 6 | 8 | 8 |
down | 0 | 2 | 4 | 6 | 8 | 8 | 6 | 8 | 8 |
PCB Max. Width | 300 | 350 | 450 | 300 | 400 |
Transmission type | Mesh | Mesh (Can customize mesh + rail guide) | mesh + rail guide |
Cooling zone | 2 | 2 | 1 | 1 | 1 | 2 | 2 | 2 | 2 |
Heating zone length(mm) | 1000 | 960 | 1400 | 2200 | 3200 | 3150 | 2050 | 2700 | 3000 |
Temperature control type | Panel Button + PID Close Loop | Panel Button +PID closed-loop + SSR driver (Can customize PC + PID) | PC +PID closed-loop |
upper furnace opening method | | Double electric cylinder jacking |
Dimensions(L*W*H mm) | 1500*610*670 | 1700*710*650 | 2500*612*1220 | 3600*700*1220 | 4200*800*1320 | 4600*1000*1420 | 3600*1200*1450 | 4600*1200*1450 | 5050*1350*1550 |
Weight(kgs) | 120 | 150 | 300 | 500 | 900 | 1100 | 800 | 1000 | 2200 |
4.Accessories equipments
Company Information
Wuxi KAYO Automation Equipment Co., Ltd.is a professional manufacturer focusing in pick and place machine, reflow oven, screen printer and other smt equipment. Right now, we have integrated R&D, production and sales together.
We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
Up to now, our products are already sold in many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers.
Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers' diverse needs.
Screen Printer: It is indispensable equipment in the whole SMT process. We provide manual, semi-automatic and automatic screen printers for your choice
FAQ
1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.
2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.
3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.
4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.
5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.
Address:
No.26 Nongkedui Road, Hudai Town, Binhu District, Wuxi City, Jiangsu Province
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
KAYO Automation has factories in Beijing, Wuxi and Shenzhen cities with more than 10000m2 production capacity and 150 employees. The core staff of the R&D team has 15 years of experience in SMT market.
KAYO Automation is a professional manufacturer focusing in SMT P&P machine, solder paste mixer, screen printer, automatic loader/unloader, inspection conveyor, reflow oven and other SMT auxiliary equipment. Right now, we have integrated R&D, production and sales together.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
KAYO Automation adheres to the business philosophy of "CUSTOMER FIRST, SERVICE FIRST", and strives to let more customers use high-quality SMT equipment with excellent performance and competitive prices.
Up to now, our products are already sold to many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers′ requirement.