Kayo-800 Online Automatic Optical Inspection for PCB Testing

US$1.00 - 100.00 1 Piece (MOQ)
Port:
Shanghai, China
Production Capacity:
500set/Year
Payment Terms:
L/C, T/T

Last Login Date:

Jul 04, 2025

Business Type:

Manufacturer/Factory, Trading Company

Main Products:

SMT Pick and Place Machine, Reflow Oven, Stencil Printer, SMT Machines, Automatic PCB Loader, Automatic PCB Unloader, Inspection Conveyor, Wave Soldering Machine, Aoi, Automatic Solder Paste Mixer

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Product Description

Company Info

Basic Info.

Model NO.
KAYO-800
Condition
New
Speed
High Speed
Precision
High Precision
Certification
ISO, CE
Warranty
12 Months
Automatic Grade
Automatic
Type
Aoi
Trademark
KAYO
Transport Package
Woodencase
Specification
1650*1400*1650mm
Origin
China
HS Code
9031499090

Product Description

 
 Product Parameters:
CATEGORYPROJECTSPECIFICATION
Optical systemCamera5 Million Gigabit net color camera at a high speed.
Image resolution10/15/20micro/point (optional),
Standard 15micro/points (corresponding to the FOV: 36*30mm).
Optical lensTelemetric lens at pixel level of 5.0 M, depth of field: 8-10mm.
light source systemRGB ring multi-angle LED light source structure.
Light control systemDigital constant current controller.
Software recognition
system
 
Detection algorithmTemplate matchingWithin the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity.
Intelligent detectionSoftware intelligent learning template and output value, without human intervention.
Circle detectionAutomatic search circle, positioning, and calculate the radius of the
circle.
Polarity detectionAccording to the positioning of the component images, Detecting element is reverse polarity.
Bridge detectionThrough the brightness is judged through the window element.
Average brightnessWindow average brightness
 maximum brightnessBiggest set the brightness of the average area within the search Windows,And the output
Brightness of the

minimum
Set the brightness of the average minimum area within the search Windows, and the output
Luminance samplingExtract the brightness of the window, and set a percentage
 Brightness rangeRange of brightness values within the search Windows setup area, and the output value
Relative offsetOutput components, the value of X/Y offset
Character recognitionAutomatic identification Letters and Numbers on the element itself
Two endpoint detectionIntelligent tracking components on both ends of the electrodes and calculate the Angle
Whole detectionRegional for the whole detection,foreign body detection of PCB
Bar code identificationIntelligent identification one-dimensional, two-dimensional bar code
image processing speedFOV processing speed<170ms
Movement speedMax: 700mm/s
Detection speed3500mm2/s
 The characteristicsThe abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any
 OperationFigure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment
MarkPoints countThe choice of two commonly used Mark points or
more of the Mark
Test contentSolder paste printingDeflection, Wuxi, little tin, More tin, break, contamination, bridge
PasterMissing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place
After reflow solderingMissing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, Wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place
After wave solderingInsert the needle, Wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place
Red rubber sheetMissing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place
Mechanical
systems
 
Anti-static measuresAntistatic socket, anti-static ring
PCB size35 * 35 mm ~ 340 * 400 mm,(according to customer request custom bigger size)
PCB thickness0.3mm to 6 mm
PCB warp degrees≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)
Component heightTop Side≤50mm Bottom Side≤100mm
Smallest parts01005 component, chip 0.3 mm spacing And above
X, Y platformDrive equipmentAc servo motor system (PCBA stationary
Drive equipment for solder paste printing and patch after inspection)
Precision positioning≤8um
PCB delivery systemRail height: 900 + 200 mm (from the ground to the plywood surface), base board fixed square: bottom - up, fixed function of thimble adjustable plate bending, in and out of the plate and the automatic width control system automatically, comply with the SMEMA standards.
Control systemOperating systemWindows 8-64Bit
Display22 inches LCD widescreen display
Mainframe computersI5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery
Other ParametersNetworkingSupport NG terminal connected to the Internet and the MES server, SPC statistics, RS pit
MACHINE DIMENSIONS130x100x174cm
AIR SUPPLY>0.5Mbar
WEIGHTabout 700kg
POWER SUPPLYAC220V±10%,single phase 50/60HZ, power consumption 2000W
WORKING ENVIRONMENTTemperature10-40ºC, humidity 30-80% RH

 

KAYO Main products 
 
1.Pick and place machine
KAYO pick and place machines parameter
Machine NameKAYO-D2V-25SKAYO-A4KAYO-A4L   KAYO-A6LKAYO-A8LKAYO-S600
TypeDesktopVertical
Mounting Heads244686
Feeder No.254646607082
Max. Mounting Speedoff visual (CPH)600070008000130001500016000
on visual (CPH)500050006000100001200014000
PCB SizeMin.(W*Lmm) 50*50
Max.(W*Lmm) 295*420  300* 480  370* 650  380* 650
CameraTotal2668109
Mark  111111
High-speed  144686
High-precision   01pc of  5million 1pc of 8million
Visual correction  000001
Driving MotorProgressive motorPanasonic servo motor
Motion Drive SystemHigh speed digital high voltage driverPanasonic High speed DPS driver
Positioning Accuracy0.01mm
Support Feeding Method8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC
Applicable Mounting RangeMin.04020201
Max.15*15mm40mm*40mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc.35mm*35mm range pin pitch ≥0.3mm
Machine Dimension(L*W*Hmm)1050*850*6601180*1080*8801095*1165*14001335*1230*14201500*1280*1410 
Weight(kgs)100450500550680680

2.Screen printer
KAYO Printer parameter
Machine nameKAYO-P1000KAYO-5088KAYO-5088CKAYO-5088LKAYO-YS1KAYO-450KAYO-600
 Manually Semi-autoFull automatic
Max. PCB Size(mm)250*400400*300 600*3201200*300400*300 450*350 610* 350
Printing Table Size(mm)300*400500*320 700*3501250*320   
Stencil Frame SizeMin.(mm) 470*370 470*370420*520
Max.(mm)370*470600*320950*7361500*550600*550737*737 800 *800
Squeegee LengthStandard 200mm (Could lengthen according to clients' request)   
Squeegee Speed Manually Controlled0-100mm/second(Can adjust)0- 200 mm/second
PCB Thickness(mm) 0.2-30.4-50.6-14
Printing Accuracy(mm)±0.01±0.02±0.1  
Repeat Precision(mm)±0.01±0.02±0.05  
Machine Dimension(L*W*Hmm)540*380*390900*1100*16801800*900*16801450*1200*16801140*1400*1480
Weight2015015518050010001200
3.Reflow Oven

KAYO Reflow Oven parameter
Machine nameKAYO-RF330KAYO-RF530KAYO-RF430KAYO-RF630KAYO-RF835KAYO-RF8845KAYO-610LKAYO-820LKAYO-800L
TypeDesktopVertical
Heating Zoneupper334688688
down024688688
PCB Max. Width300350450300400
Transmission typeMeshMesh  (Can customize mesh + rail guide)  mesh + rail guide
Cooling zone221112222
Heating zone length(mm)10009601400220032003150205027003000
Temperature control type Panel Button +  PID Close LoopPanel Button +PID closed-loop  + SSR driver              (Can customize PC + PID)PC +PID closed-loop
upper furnace                 opening method  Double electric cylinder jacking
Dimensions(L*W*H mm)1500*610*670 1700*710*6502500*612*12203600*700*12204200*800*13204600*1000*14203600*1200*14504600*1200*14505050*1350*1550
Weight(kgs)120150300500900110080010002200
 
4.Accessories equipments
       Company Information
 
          Wuxi KAYO Automation Equipment Co., Ltd.is a professional manufacturer focusing in pick and place machine, reflow oven, screen printer and other smt equipment. Right now, we have integrated R&D, production and sales together.
      We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market. 
      With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
     Up to now, our products are already sold in many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
    SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers. 
      Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers' diverse needs.   
      Screen Printer: It is indispensable equipment in the whole SMT process. We provide manual, semi-automatic and automatic screen printers for your choice
 

 
 

 
FAQ

1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.

 

2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.

 

3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.

 

4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.

 

5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.

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Mrs. Jenny Wang

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