Kayo-800 Online Automatic Optical Inspection for PCB Testing
US$1.00 - 100.00 | 1 Piece (MOQ) |
Wuxi KAYO Automation Equipment Co., Ltd.
Jiangsu, China
Last Login Date:
Jul 04, 2025
Business Type:
Manufacturer/Factory, Trading Company
Main Products:
SMT Pick and Place Machine, Reflow Oven, Stencil Printer, SMT Machines, Automatic PCB Loader, Automatic PCB Unloader, Inspection Conveyor, Wave Soldering Machine, Aoi, Automatic Solder Paste Mixer
Product Description
Company Info
Basic Info.
Product Description
CATEGORY | PROJECT | SPECIFICATION | ||
Optical system | Camera | 5 Million Gigabit net color camera at a high speed. | ||
Image resolution | 10/15/20micro/point (optional), Standard 15micro/points (corresponding to the FOV: 36*30mm). | |||
Optical lens | Telemetric lens at pixel level of 5.0 M, depth of field: 8-10mm. | |||
light source system | RGB ring multi-angle LED light source structure. | |||
Light control system | Digital constant current controller. | |||
Software recognition system | Detection algorithm | Template matching | Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity. | |
Intelligent detection | Software intelligent learning template and output value, without human intervention. | |||
Circle detection | Automatic search circle, positioning, and calculate the radius of the circle. | |||
Polarity detection | According to the positioning of the component images, Detecting element is reverse polarity. | |||
Bridge detection | Through the brightness is judged through the window element. | |||
Average brightness | Window average brightness | |||
maximum brightness | Biggest set the brightness of the average area within the search Windows,And the output | |||
Brightness of the minimum | Set the brightness of the average minimum area within the search Windows, and the output | |||
Luminance sampling | Extract the brightness of the window, and set a percentage | |||
Brightness range | Range of brightness values within the search Windows setup area, and the output value | |||
Relative offset | Output components, the value of X/Y offset | |||
Character recognition | Automatic identification Letters and Numbers on the element itself | |||
Two endpoint detection | Intelligent tracking components on both ends of the electrodes and calculate the Angle | |||
Whole detection | Regional for the whole detection,foreign body detection of PCB | |||
Bar code identification | Intelligent identification one-dimensional, two-dimensional bar code | |||
image processing speed | FOV processing speed | <170ms | ||
Movement speed | Max: 700mm/s | |||
Detection speed | 3500mm2/s | |||
The characteristics | The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any | |||
Operation | Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment | |||
Mark | Points count | The choice of two commonly used Mark points or more of the Mark | ||
Test content | Solder paste printing | Deflection, Wuxi, little tin, More tin, break, contamination, bridge | ||
Paster | Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place | |||
After reflow soldering | Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, Wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place | |||
After wave soldering | Insert the needle, Wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place | |||
Red rubber sheet | Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place | |||
Mechanical systems | Anti-static measures | Antistatic socket, anti-static ring | ||
PCB size | 35 * 35 mm ~ 340 * 400 mm,(according to customer request custom bigger size) | |||
PCB thickness | 0.3mm to 6 mm | |||
PCB warp degrees | ≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized) | |||
Component height | Top Side≤50mm Bottom Side≤100mm | |||
Smallest parts | 01005 component, chip 0.3 mm spacing And above | |||
X, Y platform | Drive equipment | Ac servo motor system (PCBA stationary Drive equipment for solder paste printing and patch after inspection) | ||
Precision positioning | ≤8um | |||
PCB delivery system | Rail height: 900 + 200 mm (from the ground to the plywood surface), base board fixed square: bottom - up, fixed function of thimble adjustable plate bending, in and out of the plate and the automatic width control system automatically, comply with the SMEMA standards. | |||
Control system | Operating system | Windows 8-64Bit | ||
Display | 22 inches LCD widescreen display | |||
Mainframe computers | I5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery | |||
Other Parameters | Networking | Support NG terminal connected to the Internet and the MES server, SPC statistics, RS pit | ||
MACHINE DIMENSIONS | 130x100x174cm | |||
AIR SUPPLY | >0.5Mbar | |||
WEIGHT | about 700kg | |||
POWER SUPPLY | AC220V±10%,single phase 50/60HZ, power consumption 2000W | |||
WORKING ENVIRONMENT | Temperature10-40ºC, humidity 30-80% RH |
KAYO pick and place machines parameter | |||||||
Machine Name | KAYO-D2V-25S | KAYO-A4 | KAYO-A4L | KAYO-A6L | KAYO-A8L | KAYO-S600 | |
Type | Desktop | Vertical | |||||
Mounting Heads | 2 | 4 | 4 | 6 | 8 | 6 | |
Feeder No. | 25 | 46 | 46 | 60 | 70 | 82 | |
Max. Mounting Speed | off visual (CPH) | 6000 | 7000 | 8000 | 13000 | 15000 | 16000 |
on visual (CPH) | 5000 | 5000 | 6000 | 10000 | 12000 | 14000 | |
PCB Size | Min.(W*Lmm) | 50*50 | |||||
Max.(W*Lmm) | 295*420 | 300* 480 | 370* 650 | 380* 650 | |||
Camera | Total | 2 | 6 | 6 | 8 | 10 | 9 |
Mark | 1 | 1 | 1 | 1 | 1 | 1 | |
High-speed | 1 | 4 | 4 | 6 | 8 | 6 | |
High-precision | 0 | 1pc of 5million | 1pc of 8million | ||||
Visual correction | 0 | 0 | 0 | 0 | 0 | 1 | |
Driving Motor | Progressive motor | Panasonic servo motor | |||||
Motion Drive System | High speed digital high voltage driver | Panasonic High speed DPS driver | |||||
Positioning Accuracy | 0.01mm | ||||||
Support Feeding Method | 8/12/16/24/32/44mm Pneumatic and electric feeder ,vibration feeder ,tube feeding, tray IC | ||||||
Applicable Mounting Range | Min. | 0402 | 0201 | ||||
Max. | 15*15mm | 40mm*40mm range pin pitch ≥0.3mm SSOP,QFP, BGA etc. | 35mm*35mm range pin pitch ≥0.3mm | ||||
Machine Dimension(L*W*Hmm) | 1050*850*660 | 1180*1080*880 | 1095*1165*1400 | 1335*1230*1420 | 1500*1280*1410 | ||
Weight(kgs) | 100 | 450 | 500 | 550 | 680 | 680 |
2.Screen printer
KAYO Printer parameter | ||||||||
Machine name | KAYO-P1000 | KAYO-5088 | KAYO-5088C | KAYO-5088L | KAYO-YS1 | KAYO-450 | KAYO-600 | |
Manually | Semi-auto | Full automatic | ||||||
Max. PCB Size(mm) | 250*400 | 400*300 | 600*320 | 1200*300 | 400*300 | 450*350 | 610* 350 | |
Printing Table Size(mm) | 300*400 | 500*320 | 700*350 | 1250*320 | ||||
Stencil Frame Size | Min.(mm) | 470*370 | 470*370 | 420*520 | ||||
Max.(mm) | 370*470 | 600*320 | 950*736 | 1500*550 | 600*550 | 737*737 | 800 *800 | |
Squeegee Length | Standard 200mm (Could lengthen according to clients' request) | |||||||
Squeegee Speed | Manually Controlled | 0-100mm/second(Can adjust) | 0- 200 mm/second | |||||
PCB Thickness(mm) | 0.2-3 | 0.4-5 | 0.6-14 | |||||
Printing Accuracy(mm) | ±0.01 | ±0.02 | ±0.1 | |||||
Repeat Precision(mm) | ±0.01 | ±0.02 | ±0.05 | |||||
Machine Dimension(L*W*Hmm) | 540*380*390 | 900*1100*1680 | 1800*900*1680 | 1450*1200*1680 | 1140*1400*1480 | |||
Weight | 20 | 150 | 155 | 180 | 500 | 1000 | 1200 |
KAYO Reflow Oven parameter | ||||||||||||||
Machine name | KAYO-RF330 | KAYO-RF530 | KAYO-RF430 | KAYO-RF630 | KAYO-RF835 | KAYO-RF8845 | KAYO-610L | KAYO-820L | KAYO-800L | |||||
Type | Desktop | Vertical | ||||||||||||
Heating Zone | upper | 3 | 3 | 4 | 6 | 8 | 8 | 6 | 8 | 8 | ||||
down | 0 | 2 | 4 | 6 | 8 | 8 | 6 | 8 | 8 | |||||
PCB Max. Width | 300 | 350 | 450 | 300 | 400 | |||||||||
Transmission type | Mesh | Mesh (Can customize mesh + rail guide) | mesh + rail guide | |||||||||||
Cooling zone | 2 | 2 | 1 | 1 | 1 | 2 | 2 | 2 | 2 | |||||
Heating zone length(mm) | 1000 | 960 | 1400 | 2200 | 3200 | 3150 | 2050 | 2700 | 3000 | |||||
Temperature control type | Panel Button + PID Close Loop | Panel Button +PID closed-loop + SSR driver (Can customize PC + PID) | PC +PID closed-loop | |||||||||||
upper furnace opening method | Double electric cylinder jacking | |||||||||||||
Dimensions(L*W*H mm) | 1500*610*670 | 1700*710*650 | 2500*612*1220 | 3600*700*1220 | 4200*800*1320 | 4600*1000*1420 | 3600*1200*1450 | 4600*1200*1450 | 5050*1350*1550 | |||||
Weight(kgs) | 120 | 150 | 300 | 500 | 900 | 1100 | 800 | 1000 | 2200 |
We have 20-year experience in SMT machine, with unique understanding of SMT technology, we provide long-term professional services to domestic and foreign electronic company. It always lead SMT equipment technologies and trends in domestic market.
With good quality, competitive price, easy operation and energy saving, our products are very popular in domestic and oversea market. And all of our machines are wildly used in electronic circuit, photovoltaic, LED industry, instruments and apparatuses.
Up to now, our products are already sold in many countries such as USA, Canada, Australia, Mexico, India, Japan and Southeast Asian area. We will continue to make great efforts to satisfy the customers' requirement.
SMT Pick and Place Machine: It is our primate product, the working teams have always been dedicated to the research and development of SMT machine, which has become a widely recognized brand by customers.
Reflow Oven: Now our reflow oven has eight series, and more than 20 models. We also accept customization for our customers to meet different customers' diverse needs.
Screen Printer: It is indispensable equipment in the whole SMT process. We provide manual, semi-automatic and automatic screen printers for your choice
1. Q: Are you a trade company or a manufacturer?
We are an professional manufacturer specialized in SMT Machine, Pick and Place Machine, Reflow Oven, Screen Printer, SMT Production Line and other SMT Products. OEM & ODM service are available.
2. Q: What is your delivery date?
The delivery date is about 20 days upon the full payment.
3. Q: What is your payment terms?
100% payment before delivery
or 50% deposit in advance and the rest before shipment.
4. Q: How is the warranty?
1. Every machine will be checked carefully before shipping out. Buyers should check the package once receiving.
2. The complete machine has a warranty period of 18 months from delivery and lifetime maintenance service.
3. We provide online Q/A and troubleshooting support and technical advice service. Provide one to one after-sale service.
5. Why choose us?
KAYO is the famous brand for high-end pick and place machine. We have more than 20-year professional R&D team, providing 24 hours quick response after-sales service.